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Ultech Engineering Implements Smart Monitoring System for Curtin Aquaculture Research Laboratory (CARL)
Nur Izazi Aliah, July 12, 2024

In a significant stride towards advancing aquaculture technology, Ultech Engineering has successfully commissioned the Curtin Aquaculture Central Monitoring System at Curtin University Malaysia. This innovative project, completed on June 26, 2024, marks a transformative shift in how water quality is monitored in aquaculture, promising enhanced efficiency and precision.


Project Overview of Curtin Aquaculture Central Monitoring System

The Curtin Aquaculture Central Monitoring System, an innovative project by Ultech Engineering, was commissioned and completed on June 26, 2024. This project, implemented at Curtin University Malaysia, serves as the Aquaculture Research Laboratory and aims to revolutionize water quality monitoring. Managed by Dr Lee Yih Nin, Assistant Director of the Department of Applied Science, Aquaculture, and under the expert guidance of Ultech's very own Automation and Control Engineers, Wong Voon Xing and Adam Kauline, this system promises to enhance the accuracy and efficiency of aquaculture practices by providing real-time insights into water quality parameters. This advancement marks a significant step in ensuring optimal conditions for research and sustainable aquaculture operations at Curtin University Malaysia.

IoT in Aquaculture Implemented in Two Phases

The CARL project plan is divided into two phases. In the first phase, Ultech Engineering focused on automation by supplying sensors and panels and handling the installation. The IEEE club at Curtin University developed the HMI and PLC programming following a deep dive workshop conducted by Ultech Engineering for the IEEE students in May.

The second phase, which will involve remote monitoring and predictive analysis using historical data and computing optimal conditions to satisfy user requirements with optimal settings, is still under discussion and ongoing. It is yet to be determined whether Ultech Engineering will continue to engage with Curtin University Malaysia, or the IEEE club will solely manage the project, or if both parties will need to collaborate. This phase aims to enhance the system's capabilities further, making it a comprehensive solution for aquaculture research and management involving a connected Internet of Things (IoT) system in aquaculture.

Objective of the Curtin Aquaculture Central Monitoring System Project

The Curtin Aquaculture Central Monitoring System, implemented by Ultech Engineering at Curtin University Malaysia, aims to revolutionize water quality management in aquaculture. Focused on tanks A1 and A3, this system enables real-time monitoring of critical parameters such as pH, dissolved oxygen, TDS, and ammonia. By automating what was previously a labour-intensive process of manual testing with freshwater and saltwater kits, the system significantly reduces the need for frequent human intervention. This automation not only saves time and manpower but also ensures that aquaculture operators receive timely and accurate data for proactive decision-making.

With capabilities for both local and remote monitoring, the system provides continuous oversight of water quality conditions. This capability is essential for maintaining optimal aquatic environments, thereby promoting healthier and more productive aquatic ecosystems. By enhancing operational efficiency and reducing costs associated with manual testing, the Curtin Aquaculture Central Monitoring System exemplifies Ultech Engineering's commitment to advancing sustainable aquaculture practices through innovative technology solutions.


Previous Monitoring Methods Vs. Ultech Engineering's Solution

Before implementing the advanced Curtin Aquaculture Central Monitoring System, Curtin University Malaysia utilized traditional and manual methods for monitoring water quality in their aquaculture operations. This involved the use of freshwater and saltwater test kits to measure crucial parameters such as ammonia and pH levels manually. Additionally, they relied on the Eutech Instruments CD650 for monitoring dissolved oxygen and total dissolved solids (TDS) levels. These methods required frequent manual testing, which was labour-intensive and time-consuming. Aquaculture staff had to regularly collect water samples, conduct tests, and interpret results to ensure optimal conditions for aquatic life.

The transition to the Curtin Aquaculture Central Monitoring System represents a significant advancement from these traditional methods. The system now provides real-time data on water quality parameters by automating the monitoring process with modern sensors and transmitters. This automation not only reduces the need for manual intervention but also enhances accuracy and efficiency in monitoring. Aquaculture operators can now access continuous data streams, enabling timely adjustments to maintain ideal water conditions. This shift improves operational efficiency and contributes to better resource management and overall sustainability in aquaculture practices at Curtin University.

Previous Water Monitoring Methods

Manually using saltwater test kits to measure water quality.

Automated Water Monitoring Solution

Using a sensor to check the water quality and send its feedback to the PLC.


Innovative Solutions Implemented on Curtin Aquaculture Central Monitoring System

The new system incorporates several cutting-edge technologies and equipment to streamline and enhance the monitoring process:

  1. Sensors: Each tank has four sensors for pH, dissolved oxygen, TDS, and ammonia. These sensors provide continuous data on the water quality parameters.
  2. Transmitters: Each tank has three transmitters—a pH Meter, a Dissolved Oxygen meter, and a Multi-Parameter—which facilitate local monitoring of water quality values.
  3. PLC and HMI Integration: The system utilizes Programmable Logic Controllers (PLC) and Human-Machine Interfaces (HMI) to enable remote monitoring. The PLC receives analogue signals from the transmitters and displays the data on the HMI, providing real-time insights into the water quality.


Transformative Benefits for Curtin University Malaysia

The implementation of the Curtin Aquaculture Central Monitoring System has brought several significant benefits to Curtin University Malaysia's Aquaculture Research Lab:

  • Local and Remote Monitoring: The system allows the client to monitor water quality parameters both locally and remotely, providing continuous oversight and enabling timely interventions. Local monitoring is facilitated through on-site panels, ensuring immediate access to real-time data. Remote monitoring capabilities extend this access beyond the physical location, allowing stakeholders to stay informed and react quickly to any changes, regardless of their location. This dual monitoring approach enhances the ability to maintain optimal water conditions, which is crucial for the health and growth of aquatic organisms.
  • Reduced Manpower Requirements: By automating the water quality monitoring process, the system significantly reduces the need for manual testing. Traditional methods required regular manual sampling and analysis, which was time-consuming and labour-intensive. The new automated system continuously tracks key parameters like pH, dissolved oxygen, TDS, and ammonia, providing real-time data without the need for frequent manual intervention. This automation frees up valuable human resources, allowing staff to focus on other essential tasks such as system maintenance, data analysis, and the overall management of aquaculture operations. Moreover, the reduction in manual labour also minimizes the risk of human error, ensuring more consistent and accurate monitoring results.

Comprehensive Employee Training and Support

Ultech Engineering has provided the client with thorough and detailed training to ensure the smooth operation and maintenance of the Curtin Aquaculture Central Monitoring System. This training covers essential areas such as calibration and maintenance procedures, system operation, and troubleshooting. By offering step-by-step instructions for calibrating sensors and maintaining equipment, Ultech Engineering ensures that the client's team can keep the system running accurately and efficiently. The training also includes guidance on identifying and resolving common issues, which helps minimize downtime and maintain continuous monitoring. Additionally, the client's team is taught how to navigate the system's user interface and interpret data displayed on the Human-Machine Interface (HMI), maximising the benefits of real-time monitoring.

Furthermore, Ultech Engineering equips the client's team with extensive documentation, including user manuals, quick reference guides, and troubleshooting charts. These resources provide valuable support and easy access to information, empowering the team to handle routine checks and preventive maintenance tasks confidently. By ensuring that the client's team is well-prepared to manage the system, Ultech Engineering guarantees the system's longevity and optimal performance. The maintenance efforts also enhance the overall efficiency and reliability of the aquaculture operations at Curtin University Malaysia.


Official Opening Ceremony of Curtin Aquaculture Central Monitoring System Graced by Distinguished Guests

The official opening ceremony of the Curtin Aquaculture Central Monitoring System at Curtin University Malaysia was held on 26th June 2024. The event was graced by several distinguished guests, including the Minister of Transport and Chairman of the Curtin University Malaysia Management Committee, Dato Sri Lee Kim Shin; the Deputy Minister of Tourism, Creative Industry, and Performing Arts, Datuk Sebastian Ting; Curtin University Vice-Chancellor Professor Harlene Hayne; Deputy Vice-Chancellor Global Professor Xiaotian Zhang; Acting Western Australian Commissioner for Investment and Trade to ASEAN, Bryce Green; and Pro Vice-Chancellor of Curtin University Malaysia, Professor Simon Leunig.

Transformative Impact and Future Prospects

The Curtin Aquaculture Central Monitoring System represents a significant advancement in aquaculture technology. Ultech Engineering has delivered a solution that enhances efficiency, accuracy, and reliability in water quality monitoring by leveraging modern sensors, transmitters, and remote monitoring capabilities. This innovative system addresses the limitations of traditional manual testing methods by providing real-time, continuous data on key water quality parameters such as pH, dissolved oxygen, TDS, and ammonia levels. The automation of these processes not only reduces the need for frequent manual testing but minimizes the risk of human error, ensuring consistent and precise measurements.

The system's dual capability for local and remote monitoring offers unparalleled flexibility and convenience, ensuring that stakeholders can stay informed and responsive, regardless of their location. The successful implementation of this system at Curtin University Malaysia highlights Ultech Engineering's commitment to delivering customized solutions that cater to the specific needs of its clients. The detailed training and support provided to the client's team further ensure that the system operates smoothly and effectively, maximizing its benefits.

This project demonstrates Ultech Engineering's expertise in integrating advanced technologies into practical applications and underscores its dedication to promoting sustainable and efficient practices in the aquaculture industry. The Curtin Aquaculture Central Monitoring System sets a new standard in aquaculture monitoring, offering a robust and reliable solution that enhances operational efficiency, reduces labour costs, and ensures the well-being of aquatic ecosystems. Ultech Engineering continues to lead the way in providing advanced, tailored solutions that drive progress and sustainability in various industries.

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