At Ultech Engineering, we're thrilled to present an exciting showcase of our past project cases in the realm of oil and gas automation. As we gear up for OGA 2023, we've put together a captivating video that provides a comprehensive glimpse into our expertise and accomplishments in this dynamic industry. Our solutions encompass a wide range of offerings, including explosion-proof switchboards, control panels, and marine switchboards, each tailored to meet the unique demands of oil and gas operations.

In this video, you'll have the opportunity to explore some of our most notable project references, allowing you to witness firsthand the innovation and dedication that define Ultech Engineering. Here's a brief overview of what you can expect:

1. Ex-Proof Switchboards and Control Panels: Our expertise in designing and manufacturing explosion-proof switchboards and control panels has been instrumental in enhancing safety and efficiency across various oil and gas facilities. These solutions are engineered to withstand hazardous environments, ensuring the seamless operation of critical systems.

2. Marine Switchboards: Operating at sea presents its own set of challenges and requirements. Ultech Engineering has risen to the occasion by delivering marine switchboards that meet stringent quality standards. Our solutions are designed to withstand the harsh conditions of the marine environment, ensuring uninterrupted performance when it matters most.

3. Past Project References: Dive into our video to discover some of our most remarkable past projects. We'll take you through a journey of successful installations, highlighting the intricacies of our work, our commitment to excellence, and our unwavering focus on precision engineering.

Watch the Video Here!

As we eagerly anticipate OGA 2023, we extend a warm invitation to all industry professionals and enthusiasts. Join us at the Kuala Lumpur Convention Centre from September 13-15, where you can experience our cutting-edge solutions firsthand. Our booth, located at Hall 7, booth number 7705, will be the hub of innovation and expertise.

Don't miss this opportunity to connect with our team, explore our offerings, and discuss how Ultech Engineering can elevate your oil and gas automation projects. We look forward to meeting you in person and sharing our passion for engineering excellence. See you at OGA 2023!

Recap on the Video Above Covering Ultech Engineering's Past Project References in Oil and Gas Automation

The video presentation highlighted several remarkable projects, from the Fuel Gas Superheaters, the Emergency Diesel Generator Control Panel, the Firewater Pump Control Panels, and more. Each project serves as a testament to Ultech Engineering's commitment to excellence, innovation, and precision in factory automation and power systems design and integration.

In each section, we will delve into the specific details of each project, including its purpose, design considerations, and the critical role it plays in the respective industrial systems. Additionally, we will showcase images to provide a visual understanding of our work and highlight the aesthetics, functionality, and reliability of Ultech Engineering's control panels in real-world applications. Let's begin our journey through these remarkable projects, starting with the Fuel Gas Superheater.

Project Reference #1 Fuel Gas Superheater

In response to the challenges posed by high humidity levels in the fuel gas supply at the North Sabah Field, Ultech Engineering embarked on a critical project to commission six sets of Fuel Gas Superheaters. This initiative aimed to mitigate nuisance tripping caused by moisture content in the fuel gas, ensuring uninterrupted operations and enhanced reliability in the field.

Project Objectives

The primary objective of the Fuel Gas Superheater project was to address the issue of nuisance tripping attributed to high humidity levels in the fuel gas. By installing superheaters, Ultech Engineering aimed to raise the temperature of the fuel gas to optimal levels, thereby reducing the risk of tripping and ensuring consistent and reliable supply to the engines.

Deliverables

The project spanned across multiple years, with two sets of Fuel Gas Superheaters commissioned each year from 2021 to 2023. The deliverables included the supply of Control Panels and Heaters tailored to the specific requirements of the North Sabah Field. Additionally, Ultech Engineering ensured seamless integration of the Heater control panels with the existing Engine Local Control Panels (LCP), facilitating centralized control and monitoring of the superheater system.

Key Components and Integration

1. Control Panels and Heaters: Ultech Engineering supplied specialized Control Panels and Heaters designed to withstand the harsh operating conditions of the North Sabah Field. These components were engineered for optimal performance and reliability, ensuring consistent operation of the superheater system.
2. Integration with Existing Engine LCP: To streamline operations and facilitate centralized control, Ultech Engineering integrated the Heater control panels with the existing Engine Local Control Panels. This integration enabled operators to monitor and adjust superheater parameters from a centralized control interface, enhancing operational efficiency and responsiveness.

Installation Benefits

1. Reduced Nuisance Tripping: By elevating the temperature of the fuel gas, the Fuel Gas Superheaters effectively reduced nuisance tripping caused by high humidity levels. This resulted in improved operational stability and reliability, minimizing disruptions and downtime in field operations.
2. Enhanced Equipment Protection: The superheaters provided an additional layer of protection for the engines by ensuring that the fuel gas supplied met optimal temperature requirements. This safeguarded critical equipment from potential damage and extended their operational lifespan.
3. Improved Operational Efficiency: The integration of control panels allowed for centralized monitoring and control of the superheater system, simplifying operations and enhancing overall efficiency. Operators could quickly respond to fluctuations in fuel gas temperature, optimizing performance and minimizing energy wastage.

Fuel Gas Superheater Project Conclusion

The successful commissioning of the Fuel Gas Superheaters at the North Sabah Field underscores Ultech Engineering's commitment to delivering innovative solutions that address critical operational challenges. By mitigating nuisance tripping and enhancing operational reliability, the superheaters have contributed to the smooth and efficient functioning of the field, ensuring uninterrupted supply and operation of vital equipment. Ultech Engineering remains dedicated to pushing the boundaries of engineering excellence, empowering industries to overcome obstacles and achieve sustainable success.

Project Reference #2 Emergency Diesel Generator (EDG) Control Panel

In response to the critical need for a reliable Emergency Diesel Generator (EDG) system, Ultech Engineering undertook a comprehensive project to commission a state-of-the-art EDG control panel. This initiative aimed to enhance the EDG system's functionality, reliability, and integration capabilities, ensuring seamless operation during emergency scenarios and power outages.

Project Objectives

The primary objective of the EDG Control Panel project was to upgrade the existing control panel to incorporate essential features such as Auto Mains Failure (AMF) and Synchronization functions. Additionally, Ultech Engineering aimed to supply, install, and commission both local and remote control panels, facilitating convenient monitoring and control of the emergency genset system.

Control Panel Features

1. Auto Mains Failure (AMF): The integration of AMF functionality allowed the EDG control panel to automatically detect mains power failure and initiate the startup sequence of the emergency diesel generator. This feature ensured uninterrupted power supply during utility outages, safeguarding critical operations.
2. Synchronization with Main Utility: The synchronization function enabled the EDG system to synchronize with the main utility power supply, ensuring smooth transition and seamless transfer of load during power restoration. This capability optimized the efficiency of the power distribution system and minimized disruptions.
3. Auto Breaker Control: The EDG control panel was equipped with auto breaker control capabilities, enabling automatic control and protection of the generator circuit breakers. This feature enhanced safety and reliability by preventing overloads and electrical faults.
4. Genset Protection: The control panel incorporated comprehensive genset protection mechanisms to safeguard the diesel generator from operational anomalies, including overvoltage, undervoltage, overcurrent, and overfrequency conditions. These protections ensured the longevity and reliability of the EDG system.

Key Deliverables

Ultech Engineering delivered a turnkey solution, encompassing the supply, installation, and commissioning of both local and remote control panels for the emergency genset system. The integration of these control panels provided operators with convenient access to real-time monitoring and control functionalities, enhancing operational efficiency and responsiveness.

Installation Benefits

1. Enhanced Reliability: The upgraded EDG control panel enhanced the reliability of the emergency genset system, ensuring prompt and automatic response to mains power failures. This reliability was crucial for maintaining uninterrupted power supply to critical loads during emergencies.
2. Improved Integration: The integration of AMF and synchronization functions with the existing switchboard streamlined operations and improved system coordination. This seamless integration facilitated efficient load management and optimized the utilization of available power resources.
3. Enhanced Safety: The incorporation of auto breaker control and genset protection features provided robust safety mechanisms, minimizing the risk of equipment damage and electrical hazards. This enhanced safety contributed to a secure operating environment and reduced the likelihood of unplanned downtime.

Emergency Diesel Generator (EDG) Control Panel Project Conclusion

The successful commissioning of the Emergency Diesel Generator (EDG) Control Panel project exemplifies Ultech Engineering's commitment to delivering innovative and reliable solutions for critical infrastructure systems. Ultech Engineering has enhanced the reliability, efficiency, and safety of the emergency genset system by upgrading the control panel with advanced functionalities and ensuring seamless integration with the existing switchboard. This project underscores Ultech Engineering's dedication to engineering excellence and customer satisfaction, empowering industries to navigate challenges and achieve operational resilience.

Project Reference #3 Firewater Pump (FWP) Control Panel

In response to the critical need for reliable fire protection systems, Ultech Engineering embarked on a significant project to commission advanced Firewater Pump (FWP) control panels. This initiative aimed to upgrade existing control panels using state-of-the-art PLC and HMI technology, ensuring optimal functionality, compliance with NFPA 2.0 standards, and enhanced reliability in fire suppression operations.

Project Objectives

The primary objective of the FWP Control Panel project was to modernize and upgrade existing control panels for Diesel Driven and Motor Driven Firewater Pumps. By leveraging PLC and HMI technology, Ultech Engineering aimed to enhance control capabilities, automation, and monitoring functionalities, ensuring swift and effective response to fire emergencies. Moreover, adherence to NFPA 2.0 standards was paramount to ensure compliance and reliability in critical fire protection systems.

Control Panel Features

1. Deluge Valve Start: The control panels were equipped with Deluge Valve Start functionality, allowing for automatic activation of deluge valves in response to fire detection signals. This feature ensured rapid deployment of water to suppress fires, minimizing damage and ensuring safety.
2. Remote Start: Remote start capabilities enabled operators to initiate firewater pump operations remotely, providing flexibility and convenience in emergency scenarios. This feature facilitated quick response and deployment of firefighting resources from centralized control centers.
3. Low Water Pressure Auto Start: Automatic start functionality in response to low water pressure conditions ensured continuous and reliable operation of firewater pumps, even under challenging circumstances. This feature guaranteed uninterrupted water supply for fire suppression activities, enhancing system reliability.
4. Redundant DC Power and Battery Charger Protection: The control panels were designed with redundant DC power systems and battery charger protection mechanisms to ensure continuous power supply and maintain operational readiness during power outages or system failures. This redundancy enhanced system reliability and resilience, minimizing downtime and ensuring continuous fire protection capabilities.
5. Supply of Control Panel with Pressure Transmitter & Tubing: Ultech Engineering provided comprehensive solutions, including the supply of control panels equipped with pressure transmitters and tubing. This integrated approach facilitated accurate monitoring of water pressure levels, enabling proactive maintenance and ensuring optimal system performance.

Key Deliverables

Ultech Engineering delivered a turnkey solution, encompassing the commissioning of four sets of Diesel Driven FWP control panels, two sets of Jockey Pump control panels, and two sets of 6.6kV Motor Driven FWP control panels. Each control panel was meticulously engineered and built to meet NFPA 2.0 standards, ensuring compliance and reliability in fire protection systems.

Installation Benefits

1. Enhanced Control and Automation: The upgraded control panels provided enhanced control and automation capabilities, enabling swift and effective response to fire emergencies. Automation features such as remote start and low water pressure auto start facilitated quick deployment of firefighting resources, minimizing response time and mitigating fire risks.
2. Compliance with NFPA Standards: Adherence to NFPA 2.0 standards ensured that the firewater pump control panels met rigorous safety and performance requirements, providing assurance of reliability and compliance in critical fire protection systems.
3. Improved Reliability and Resilience: Redundant DC power systems and battery charger protection mechanisms enhanced system reliability and resilience, ensuring continuous operation and readiness in the event of power outages or system failures. This reliability minimized downtime and ensured uninterrupted fire protection capabilities.

Firewater Pump (FWP) Control Panel Project Conclusion

The successful commissioning of the Firewater Pump (FWP) Control Panel upgrade project exemplifies Ultech Engineering's commitment to delivering innovative, reliable, and compliant solutions for critical fire protection systems. By leveraging advanced PLC and HMI technology and adhering to NFPA standards, Ultech Engineering has enhanced control capabilities, automation, and reliability in fire suppression operations. This project underscores Ultech Engineering's dedication to engineering excellence and safety, empowering industries to safeguard assets, protect personnel, and mitigate fire risks effectively.

Project Reference #4 Main Switchboard (MSB) and Generator Power Management System (PMS)

Ultech Engineering embarked on a comprehensive project to design and fabricate a Main Switchboard (MSB) integrated with a Generator Power Management System (PMS) for CIC Environmental Services in Brunei. This initiative aimed to modernize and upgrade the generator Power Distribution System, incorporating advanced features such as Automatic Changeover, remote monitoring, and control capabilities.

Project Objectives

The primary objective of the MSB and PMS project was to enhance the efficiency, reliability, and safety of the generator Power Distribution System. By integrating advanced functionalities such as Automatic Changeover, remote monitoring, and control system, Ultech Engineering aimed to streamline operations, improve system responsiveness, and ensure seamless power distribution during both routine and emergency scenarios.

System Features

1. Earth Fault Relay (EFR): The MSB and PMS systems featured Earth Fault Relays (EFR), designed to detect and respond to earth faults in the electrical system. This feature provided early warning of potential ground faults, allowing for prompt corrective action to minimize disruptions and ensure personnel safety.
2. Earth Leakage Relay (ELR): Earth Leakage Relays (ELR) were incorporated into the system to detect and respond to leakage currents, protecting against electrical shock hazards and preventing damage to equipment. This feature enhanced the safety and reliability of the Power Distribution System.
3. Motorized Main Circuit Breaker (MCCB): Motorized Main Circuit Breakers (MCCB) provide reliable and efficient circuit protection, enabling operators to control and monitor circuit breaker operations remotely. This feature facilitated quick and precise responses to faults, ensuring uninterrupted power distribution and equipment protection.
4. Power Management System (PMS): The integration of a Power Management System (PMS) provided advanced control and monitoring capabilities for the generator Power Distribution System. This system enabled automatic changeover between utility and generator power sources, remote monitoring of system parameters, and proactive management of power distribution, optimizing efficiency and reliability.

Key Deliverables

Ultech Engineering delivered a turnkey solution, encompassing the design, fabrication, and integration of the MSB with the PMS for CIC Environmental Services in Brunei. The system was meticulously engineered to meet the specific requirements and operational needs of the client, ensuring seamless integration and optimal performance.

Installation Benefits

1. Enhanced System Efficiency: The integration of advanced features such as Automatic Changeover and remote monitoring capabilities improved system efficiency and responsiveness, ensuring seamless power distribution and management during both normal and emergency scenarios.
2. Improved Reliability and Safety: Earth Fault Relays, Earth Leakage Relays, and Motorized Main Circuit Breakers enhanced system reliability and safety by providing early fault detection, protection against electrical hazards, and efficient circuit protection.
3. Streamlined Operations: The Power Management System provided advanced control and monitoring capabilities, enabling operators to remotely monitor system parameters, manage power distribution, and respond quickly to changing conditions. This streamlined operations, minimized downtime, and optimized system performance.

Main Switchboard (MSB) and Generator Power Management System (PMS) Project Conclusion

The successful integration of the Main Switchboard (MSB) with the Generator Power Management System (PMS) underscores Ultech Engineering's commitment to delivering innovative, reliable, and efficient solutions for critical power distribution systems. Ultech Engineering has enhanced system efficiency, reliability, and safety by incorporating advanced features and functionalities, empowering clients to achieve seamless power distribution and management in diverse operational environments. This project exemplifies Ultech Engineering's dedication to engineering excellence and customer satisfaction, ensuring the highest quality and performance standards in every solution delivered.

Project Reference #5 Rejuvenation of Firewater Pump (FWP) Skid

Ultech Engineering embarked on a significant project focused on the rejuvenation of a Firewater Pump (FWP) Skid, encompassing the replacement of outdated control panel systems and the overhaul of the FWP skid itself. This initiative aimed to modernize and optimize the functionality, reliability, and efficiency of the FWP system, ensuring enhanced fire protection capabilities in critical industrial environments.

Project Objectives

The primary objective of the FWP Skid rejuvenation project was to upgrade the existing control panel from a hardwired design to a state-of-the-art PLC control system. By implementing PLC technology, Ultech Engineering aimed to improve system reliability, ease of troubleshooting, and scalability. Additionally, the overhaul of the FWP skid aimed to restore and enhance its operational performance, ensuring reliable and efficient firewater pumping operations.

Control Panel Features

1. PLC Control System: The replacement of the old control panel with a PLC control system offered several advantages, including higher reliability, easier troubleshooting, and easier expandability. PLC technology provided a robust and flexible platform for controlling and monitoring the FWP system, ensuring seamless operation and adaptability to future requirements.
2. Human-Machine Interface (HMI): The incorporation of an HMI interface allowed operators to conveniently view the panel status, start sequence, event log, and configure alarms such as setpoints or timers. The HMI provided a user-friendly interface for interacting with the control system, facilitating quick and efficient monitoring and control of the FWP system.

Key Deliverables

Ultech Engineering delivered a comprehensive solution, encompassing the replacement of the control panel with a PLC system and the overhaul of the FWP skid. The project included design, fabrication, installation, and commissioning activities to ensure seamless integration and optimal performance of the rejuvenated FWP system.

Installation Benefits

1. Enhanced Reliability: The implementation of a PLC control system improved system reliability by reducing the dependence on hardwired components prone to wear and degradation. This enhanced reliability ensured consistent and dependable operation of the FWP system, critical for fire protection applications.
2. Ease of Troubleshooting: The PLC control system offered easier troubleshooting capabilities, allowing operators to quickly diagnose and rectify issues. Diagnostic features and error logging functionalities provided valuable insights into system performance, enabling proactive maintenance and minimizing downtime.
3. Improved User Interface: The HMI interface provided operators with a user-friendly interface for monitoring and controlling the FWP system. With features such as status visualization, event logging, and alarm configuration, operators could efficiently manage and respond to system events, enhancing operational efficiency and responsiveness.

Rejuvenation of Firewater Pump (FWP) Skid Project Conclusion

The successful rejuvenation of the Firewater Pump (FWP) Skid exemplifies Ultech Engineering's commitment to delivering innovative and reliable solutions for critical industrial applications. By upgrading the control panel to a PLC system and overhauling the FWP skid, Ultech Engineering has enhanced the functionality, reliability, and efficiency of the FWP system, ensuring seamless fire protection capabilities in demanding operating environments. This project underscores Ultech Engineering's dedication to engineering excellence and customer satisfaction, empowering industries to achieve optimal performance and safety in their operations.

Project Reference #6 Firewater Pump (FWP) Control Panel in Hazardous Area Zone 2

Ultech Engineering undertook a critical project involving the rejuvenation of a Firewater Pump (FWP) Skid, focusing on the replacement of the control panel and engine while ensuring compliance with hazardous area regulations. This project was crucial for enhancing fire protection capabilities in hazardous environments, where safety and reliability are paramount.

Project Objectives

The primary objective of the FWP Control Panel project in Hazardous Area Zone 2 was to upgrade the existing hardwired control panel to a modern PLC-based system. This transition aimed to improve system reliability, ease of troubleshooting, and expandability. Additionally, the overhaul of the FWP skid sought to restore and enhance its operational performance, ensuring reliable firewater pumping operations in hazardous areas.

Control Panel Features

1. PLC Control System: The replacement of the old control panel with a PLC-based system offered higher reliability, easier troubleshooting, and easier expandability. PLC technology provided a robust platform for controlling and monitoring the FWP system, ensuring seamless operation and adaptability to changing requirements in hazardous environments.
2. Human-Machine Interface (HMI): The incorporation of an HMI interface allowed operators to conveniently view panel status, start sequences, event logs, and configure alarms such as setpoints or timers. This user-friendly interface provided essential insights and control functionalities, enhancing operational efficiency and responsiveness in hazardous areas.

Key Deliverables

Ultech Engineering delivered a comprehensive solution, including the replacement of the control panel with a PLC-based system and the overhaul of the FWP skid to comply with hazardous area regulations. The project encompassed design, fabrication, installation, and commissioning activities to ensure seamless integration and optimal performance in hazardous environments.

Installation Benefits

1. Enhanced Safety and Compliance: The upgrade to a PLC-based control system ensured compliance with hazardous area regulations, mitigating the risk of ignition sources and ensuring safe operation in Zone 2 hazardous areas. This enhanced safety and compliance were critical for protecting personnel and assets in hazardous environments.
2. Improved Reliability and Efficiency: The PLC-based control system offered higher reliability and efficiency compared to the outdated hardwired design. This improvement minimized downtime, increased system uptime, and optimized firewater pumping operations, enhancing overall operational efficiency and reliability.
3. Ease of Maintenance and Troubleshooting: The PLC-based system facilitated easier maintenance and troubleshooting, allowing operators to quickly diagnose and rectify issues. Advanced diagnostic features and error logging functionalities provided valuable insights into system performance, enabling proactive maintenance and minimizing downtime in hazardous areas.

Firewater Pump (FWP) Control Panel in Hazardous Area Zone 2 Project Conclusion

The successful implementation of the Firewater Pump (FWP) Control Panel in Hazardous Area Zone 2 underscores Ultech Engineering's commitment to delivering innovative and compliant solutions for critical industrial applications. By upgrading the control panel to a PLC-based system and overhauling the FWP skid, Ultech Engineering has enhanced safety, reliability, and efficiency in hazardous environments, ensuring seamless fire protection capabilities while complying with stringent regulations. This project demonstrates Ultech Engineering's expertise in hazardous area installations and its dedication to engineering excellence and customer satisfaction.

Project Reference #7 YD987 Main Switchboard

Ultech Engineering embarked on a significant project to design, fabricate, integrate, test, and commission the overall electrical power distribution and control system for the YD987 80M Training Vessel, commissioned by the United Arab Emirates Navy. This project was instrumental in ensuring reliable and efficient electrical power management onboard the vessel, essential for training and operational readiness.

Project Scope

The scope of the project encompassed the entire electrical power distribution and control system for the YD987 Training Vessel. This included the design, fabrication, integration, testing, and commissioning of various components such as the Main Switchboard, Power Management System (PMS), Ship Monitoring & Control System, and various Motor Starting Panels.

System Features

1. Power Management System (PMS): The integration of a PMS provided advanced control and monitoring capabilities for managing the vessel's electrical power distribution. Features such as Blackout Start, Load Demand Start/Stop, Auto Synchronizing, Auto Load Sharing, and Heavy Consumer Load Control ensured optimal utilization of available power resources and enhanced operational efficiency.
2. Standard Electrical Protection: The system adhered to standard electrical protection protocols as per ANSI/IEC regulations. This included comprehensive protection mechanisms to safeguard against overloads, short circuits, earth faults, and other electrical anomalies, ensuring the safety of personnel and equipment onboard the vessel.
3. IPMS Integration & Commissioning: Integration with the Integrated Platform Management System (IPMS) facilitated seamless coordination and control of various onboard systems. Ultech Engineering meticulously integrated and commissioned the electrical power distribution and control system with the IPMS, ensuring interoperability and optimal performance across all ship systems.

Key Deliverables

Ultech Engineering delivered a turnkey solution, encompassing the design, fabrication, integration, testing, and commissioning of the Main Switchboard and associated electrical power distribution and control components for the YD987 Training Vessel. The project was meticulously executed to meet the stringent requirements and specifications of the United Arab Emirates Navy.

Installation Benefits

1. Enhanced Operational Efficiency: The advanced features of the electrical power distribution and control system, including the PMS and IPMS integration, enhanced operational efficiency and responsiveness. This facilitated seamless power management, optimal load distribution, and coordinated control of ship systems, ensuring smooth operations during training exercises and missions.
2. Reliable Power Management: The robust design and standard electrical protection mechanisms ensured reliable power management and distribution onboard the vessel. This reliability was critical for maintaining operational readiness and safety in various operational scenarios, including training exercises and mission deployments.
3. Compliance and Safety: Adherence to ANSI/IEC standards and stringent naval regulations ensured compliance and safety in all aspects of the electrical power distribution and control system. Ultech Engineering's commitment to quality and reliability contributed to the vessel's overall safety and performance, meeting the exacting requirements of the United Arab Emirates Navy.

YD987 Main Switchboard Project Conclusion

The successful completion of the YD987 Main Switchboard project exemplifies Ultech Engineering's expertise in designing, integrating, and commissioning complex electrical power distribution and control systems for maritime applications. By delivering a reliable, efficient, and compliant solution, Ultech Engineering has contributed to the operational readiness and safety of the YD987 Training Vessel, supporting the training and mission requirements of the United Arab Emirates Navy. This project underscores Ultech Engineering's commitment to engineering excellence, innovation, and customer satisfaction in the maritime industry.

Contact Us to Learn More About Our Past Project References!