Mitsubishi Electric Corporation is gearing up to launch MELSOFT Gemini on April 28, 2022, a groundbreaking 3D simulator designed to fast-track the design and construction of production facilities. This innovative tool leverages digital space to simulate and validate envisioned production operations in a three-dimensional environment. By seamlessly connecting to various software and factory devices, MELSOFT Gemini emerges as a versatile solution, visualizing and simulating manufacturing work processes. From the initial design phase to operational execution and maintenance, this simulator promises to streamline and optimize every facet of the manufacturing lifecycle.
In the landscape of Industry 4.0 and the Internet of Things (IoT), MELSOFT Gemini emerges as a technological cornerstone, seamlessly integrating with the principles of digital twin technology. As a 3D simulator, MELSOFT Gemini not only envisions production operations in a three-dimensional environment but also establishes a crucial connection to the concept of digital twins. By mirroring physical processes in the digital realm, this innovative simulator becomes a real-time replica of manufacturing operations. This synchronization with digital twin technology allows manufacturers to gain unprecedented insights, optimize performance, and preemptively address challenges. MELSOFT Gemini's synergy with Industry 4.0, IoT, and digital twin technology marks a significant leap forward, propelling manufacturing into an era of unprecedented connectivity, intelligence, and efficiency.
The recent upheavals caused by the pandemic have presented significant hurdles for manufacturers, introducing restrictions on human mobility and face-to-face communication. These limitations have made the installation and maintenance of production facilities a formidable task. Concurrently, the manufacturing sector is witnessing an escalating demand for the digital transformation of factories. In response to these industry shifts, MELSOFT Gemini emerges as a pivotal solution. By harnessing digital space to simulate and troubleshoot production operations, Gemini proactively addresses challenges and streamlines processes before actual installation. Looking ahead, Mitsubishi Electric underscores its commitment to delivering enduring value throughout the manufacturing lifecycle by leveraging digital technologies.
MELSOFT Gemini, set to launch on April 28, 2022, brings a multitude of features aimed at revolutionizing the design, verification, and analysis of production facilities.
MELSOFT Gemini introduces a cutting-edge 3D digitalization process for easy verification of production facilities. Through PC-based 3D digital space, the simulator enables the simulation and control of production lines and equipment. This digital verification supports a swift and simplified launch of actual equipment and lines. Gemini seamlessly connects to MELSOFT simulators, part of the "MELSOFT iQ Works'' software package, allowing engineers to simulate control devices such as programmable logic controllers (PLCs) and motion controllers (Servos).
The direct connection to the MELSOFT simulator and factory devices, without the need for an OPC server, ensures rapid updates in digital spaces, approximately 12 times faster than OPC environments. This acceleration facilitates detailed checks for operational interference, reducing the need for rework and enhancing overall quality. In the operation and maintenance phases, MELSOFT Gemini empowers quick identification of the causes of abnormal occurrences in the production line through visual data provided to line operators.
MELSOFT Gemini boasts a diverse hardware menu (e-catalog) offering hardware selection from approximately 2,500 types of production equipment. This includes robots, conveyors, processing machines, and more, which can be intuitively combined in a simulated 3D production facility using a simple drag-and-drop operation. The simulator further provides a range of graphical and statistical functionality for extensive analysis. Users can easily set various parameters on the 3D screen to adjust the layout of the production line.
Utilizing line, area, bar, and circle graphs, Gemini visualizes and analyzes simulation data, providing insights into different operating rates of production. This functionality supports the design of extra-efficient production lines. Additionally, the simulator enables the statistical quantification and display of equipment operating status, production task duration, worker wait-time, and more, allowing for the identification of different production yields and operating rates. This comprehensive analytical approach facilitates the design and upgrade of production lines with enhanced efficiency.
In its commitment to environmental sustainability, Mitsubishi Electric's MELSOFT Gemini 3D simulator emerges as a catalyst for the reduction of CO2 emissions during production. By harnessing digital spaces to optimize manufacturing processes, Gemini introduces a paradigm shift in manufacturing practices. The simulator's innovative approach not only enhances operational efficiency and precision but also aligns with the broader goal of minimizing environmental impact. As industries worldwide strive for eco-friendly solutions, MELSOFT Gemini stands out as a testament to Mitsubishi Electric's dedication to greener and more sustainable manufacturing.
The pioneering MELSOFT Gemini not only signifies a revolution in manufacturing but also serves as a beacon of intellectual property strength for Mitsubishi Electric Corporation. This innovative product is now fortified with national trademark registrations in key jurisdictions. In Japan, MELSOFT Gemini secured its National Trademark Registration on March 22, 2022, with the registered number "6531598" falling under Nice Class 9.
Meanwhile, in the USA, the trademark registration is currently pending, showcasing Mitsubishi Electric Corporation's commitment to safeguarding its intellectual property globally, with the application filed on December 16, 2021, under the number 97175497, also in Nice Class 9. This robust intellectual property protection ensures the exclusivity and recognition of MELSOFT Gemini, solidifying its place as a trailblazer in the landscape of digital simulation and manufacturing solutions.
In a strategic alliance poised for industrial innovation, Mitsubishi Electric Corporation joins forces with Ultech Engineering. This collaborative venture stands as a testament to shared commitment, leveraging Mitsubishi Electric's global leadership in electronics and electrical equipment alongside Ultech Engineering's specialized expertise in engineering solutions. At the heart of this partnership lies the groundbreaking product, MELSOFT Gemini, a pinnacle of Mitsubishi Electric's industrial analytics capabilities.
Ultech Engineering plays a pivotal role in the integration and deployment of Gemini, addressing specific industrial challenges with tailored solutions. This synergistic collaboration not only underscores the strength of the individual entities but also exemplifies how collaborative efforts can deliver innovative solutions, fostering efficiency and excellence in industrial automation. Together, Mitsubishi Electric and Ultech Engineering pave the way for a new era of manufacturing excellence and technological advancements.
