Ultech's Cutting-Edge Project Showcase with DEIF MVR200 Medium Voltage Relay
Adelene Tie, November 29, 2023
The DEIF MVR200 Medium Voltage Relay stands at the forefront of advanced power management solutions, designed to ensure safe and reliable medium-voltage systems. Its high-performance capabilities, combined with versatile programmability, make it an ideal choice for a range of applications, from emergency diesel generators to complex industrial settings. As Ultech Engineering paves the way for the future, the incorporation of the MVR200 in upcoming projects reflects a commitment to cutting-edge technology and enhanced power system reliability.
Introduction to the DEIF MVR200 Medium Voltage Relay
DEIF Medium Voltage Relay (MVR) 200, a crucial component in electrical distribution systems, guarantees top-tier protection performance and safety for operation in the medium-voltage range. As the authorized system integrator, Ultech Engineering takes the lead in deploying this advanced technology, providing expert service and support. The MVR 200 stands out with robust features such as comprehensive monitoring, measuring, and seamless Ethernet communication. Its sub-cycle instantaneous trip times and modular flexibility underscore its cutting-edge design.
Ultech Engineering's Maiden Venture with DEIF MVR200: PGB Santong 2020 Project Showcase
In the realm of innovative projects, Ultech Engineering embarked on a groundbreaking journey with the PGB Santong project in 2020, marking a significant milestone as the first-ever deployment of the DEIF MVR200 in Asia Pacific. Commissioned by our esteemed business partner and primary contractor, Tractors Petroleum Services Sdn. Bhd., this venture aimed to retrofit a 6.6kV Motor Firewater Pump at Petronas Gas Berhad (PGB), Gas Processing Santong, located in Paka, Terengganu.
Challenges Faced with Pilot DEIF MVR200 PGB Santong Project
Medium-Voltage Mastery: Signifying a paradigm shift for Ultech Engineering, traditionally focused on low-voltage ventures, this endeavor marked the company's maiden foray into the realm of medium-voltage projects.
Challenges Turned Lessons: The project journey wasn't without its hurdles. Sourcing and studying the right products for this unique retrofit posed challenges that, in turn, became invaluable lessons for the team.
Environmental Hurdles: Operating in an environment characterized by high humidity, engineers navigated the challenge of moisture, ensuring that the busbar insulation was meticulously attended to before safe operation.
PGB Santong Key Project Highlights
Commissioned Excellence: The project unfolded over a two-year timeline, showcasing its enduring success. In June 2022, the team delivered a similar control panel in the second phase, reinforcing the project's enduring impact.
Industry Pioneer: The PGB Santong initiative etched its name in history as the inaugural MVR200 project implemented in Southeast Asia, swiftly following its product launch.
Global Learning Expedition: The Ultech Engineering team embarked on a knowledge quest to China, delving into the intricate mechanics of the VCU, powered by industry giant ABB.
Standards Alignment: The retrofitting challenge was heightened by the imperative to align with National Fire Protection Association (NFPA) standards, necessitating meticulous modifications to the available product.
Upgrade with PLC Controls: The retrofitted system represented more than just an overhaul; it embraced modernity by incorporating PLC controls with in-built I/O and timers. This strategic shift translated to reduced downtime, streamlined engineering processes, and a departure from traditional control panel configurations.
Industrial Automation Leaders: Siemens PLC and HMI emerged as the industrial automation products of choice, seamlessly integrating into the upgraded system.
The PGB Santong project encapsulates more than a successful retrofit; it signifies, together with DEIF's unwavering support, Ultech Engineering's unwavering commitment to innovation, expertise expansion, and the relentless pursuit of excellence in the realm of medium-voltage solutions.
Current Scope: The upcoming project shifts focus to the substation side, involving a comprehensive retrofit. This includes changes on the control side, updates to circuit breaker components, modifications to the electrical upstream distribution side, and enhancements to the busbar electrical infrastructure leading to the switchboard.
Objective: The retrofit aims to elevate the reliability and efficiency of the substation, ensuring seamless integration with the existing system while benefiting from the advanced features of the DEIF MVR200.
Project Overview: The SCPA project involves the transformation of the Sotong Collector Platform-A into an unmanned platform, embracing the latest in power management technology.
IEC61850 Communication: Integration of IEC61850 communication protocols provides advanced communication capabilities.
Genset Controllers: The project incorporates AGC-4 MK II and MVR for genset control, offering a higher-end and innovative din rail type design.
Ease of Maintenance: The retrofit not only simplifies maintenance but also replaces traditional hardwiring with inbuilt sequences, fostering a plug-and-play approach. This allows operators to focus on utilizing features rather than managing complex relay configurations.
Petronas Chemical Fertilizer Kedah (PCFK) Emergency Diesel Generator (EDG) Synchronization:
Project Focus: The PCFK Kedah EDG project is geared towards integrating synchronizing features into the existing panel.
Panel Modification: One of the panels undergoes modification to seamlessly incorporate AGC-4 MK II and MVR, along with Siemens PLC for comprehensive integration.
Design Study: A meticulous study of the existing design guides the incorporation process, ensuring a harmonious blend of existing infrastructure with the advanced capabilities of DEIF controllers.
In these upcoming projects, Ultech Engineering envisions not just upgrades but transformations, ushering in a new era of power management efficiency, reliability, and adaptability with the integration of the DEIF MVR200.
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