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Ultech Think Tank: How Weidmüller PV Floating Combiner Boxes Power Floating Solar Islands
Kenneth Chong, February 26, 2024
Ultech Think Tank: How Weidmüller PV Floating Combiner Boxes Power Floating Solar Islands

Weidmüller Revolutionary of PV Floating Combiner Box

PV Floating Combiner Box

Innovations in renewable energy, particularly in the realm of photovoltaic (PV) systems, are paving the way for sustainable power generation. Among these advancements, floating PV plants emerge as a remarkable solution, offering unprecedented opportunities for energy production on water surfaces. The advantages are clear: minimal shading, efficient cooling properties from the water, and the ability to utilize otherwise unused expanses.

However, with such a unique environment come specific challenges, particularly in the realm of combiner boxes. Addressing these challenges head-on, we introduce Weidmüller's groundbreaking PV floating combiner boxes, meticulously crafted for floating PV systems situated on freshwater surfaces. This article delves into the intricacies of Weidmüller's PV floating combiner boxes, highlighting their exceptional features, benefits, and the transformative impact they bring to the realm of floating photovoltaic plants.

Innovative Weidmüller PV Floating Combiner Box

PV Floating Combiner Box

Floating photovoltaic (PV) systems offer an ideal solution for locating PV plants amidst the current limitations in available space. Water surfaces, in particular, present an excellent opportunity for PV installations due to minimal shading and the cooling properties of water. However, the unique environmental conditions of these locations require specialized combiner boxes.

Weidmüller's PV floating combiner boxes are specifically designed for use in floating PV systems situated on freshwater surfaces more than 1 km away from the sea, and they are compatible with central inverters. These combiner boxes adhere to the standards set by IEC-61439 (Edition 2) and are built to endure high humidity, corrosive atmospheres, and intense sunlight exposure. Weidmüller offers a diverse range of plug-and-play options with 8 to 24 inputs, complete with robust protection features and suitable covering solutions.

Benefits of the Weidmüller PV Floating Combiner Box

PV Floating Combiner Box

Floating solar installations are a growing trend in the industry, offering unique advantages. However, setting up a floating PV plant comes with its challenges, especially concerning the maintenance and servicing of combiner boxes on water surfaces. These challenges often result in high costs, and when a solution fails, it can halt power generation, leading to increased electricity production costs (known as levelized costs of electricity/LCOE) and potentially making the entire investment in the floating PV plant unprofitable. You are likely familiar with these issues as a project planner for large PV plants or a technical advisor. Weidmüller's combiner boxes for floating PV systems offer a range of benefits to help you overcome these common challenges:

  1. Suitability for High Humidity: Weidmüller's PV floating combiner boxes are designed to operate effectively even in environments with high humidity, meeting the standards of IEC-61439 Edition 2.
  2. Suitability for Direct Sunlight: The PV floating combiner boxes are built to function optimally without the need for additional shading, even under direct sunlight conditions.
  3. Suitability for Freshwater PV Plants: Equipped with a PMMA cover, the PV floating combiner boxes enhance sunlight reflection and improve thermal performance, making them ideal for freshwater PV installations.
  4. Easy Installation: Utilizing a plug-and-play solution, the PV floating combiner box ensures quick, straightforward, and flexible installation processes.
  5. 5-Year Warranty: Demonstrating the high quality of Weidmüller's products, Weidmüller offer an extended warranty term of 5 years for their PV floating combiner box.

Product Details of Weidmüller PV Floating Combiner Box

PV Floating Combiner Box

With a focus on innovation and fresh approaches, their combiner boxes for floating PV systems are engineered to tackle the common challenges associated with these installations. The unique features of their products ensure that the combiner boxes can withstand the most demanding environmental conditions reliably and sustainably. Here are the key features that set Weidmüller's products apart:

  1. Absorbing PMMA Sun Protection: The combiner boxes for floating PV systems are equipped with specially developed PMMA sun protection. This advanced feature is designed to absorb incident solar radiation and heat. The glazed polymer surface increases the reflection index, efficiently deflecting incoming radiation. This results in a significant reduction of internal temperatures within the combiner box, ensuring optimal operation even in high-temperature conditions.
  2. Ensured Ventilation: To maintain consistent performance and reliability, the combiner boxes feature an air gap between the door housing and the PMMA cover. This design allows for constant air circulation within the box, effectively cooling the components of the floating PV system. The ensured ventilation ensures that the combiner box and its integral parts operate within optimal temperature ranges, enhancing overall efficiency and longevity.
  3. Reliable Sealing Function: The PMMA cover of the combiner boxes is securely fastened to the enclosure door using stainless steel blind rivets. These rivets are strategically positioned outside the area of the door seal, ensuring a reliable sealing function according to IP65 standards at all times. This robust sealing mechanism protects the internal components of the combiner box from dust, moisture, and other environmental factors, ensuring uninterrupted operation and longevity of the system.
  4. Optimum Watertightness with Multivia Cable Glands: Weidmüller's combiner boxes are equipped with Multivia cable glands, ensuring optimum watertightness for the entire system. These cable glands are designed to minimize the number of mechanical parts, enhancing the overall robustness of the combiner box construction. By reducing potential points of vulnerability, the Multivia cable glands contribute to the long-term reliability and durability of the floating PV system.

Case Study: Maximum Energy Yield with Dynamic Solar Islands

PV Floating Combiner Box

The case study focuses on a successful project between Floating Solar BV and Weidmüller, involving the development of floating solar islands that rotate with the sun. Floating Solar BV, based in the Netherlands, specializes in floating solar power systems. They have created the largest floating, dynamic solar park in Europe, consisting of three artificial islands, with plans to expand to 15 islands. These islands will house 67,000 solar panels, providing a capacity of over 22 MW peak.

The solar panels installed on these islands are designed to remain cooler, rotate with the sun, and produce more energy than standard panels. This innovation increases output power, reduces the cost of energy production, and improves Return on Investment (ROI). Additionally, one of the islands is equipped with sensors to monitor water quality, ensuring no negative effects on nature or water quality before building more islands.

Floating Solar BV collaborated with Weidmüller, a company specializing in electrical connectivity solutions, to design, deliver, and commission the DC circuits in these solar power systems. Weidmüller's solutions include PV floating combiner boxes that meet high standards for overcurrent and overvoltage protection, essential for the system's performance and reliability.

Weidmüller's involvement includes providing tailored solutions for electrical safety conditions, cable glands, connectors, and terminal materials, considering factors such as temperature and humidity. They conduct quality checks on individual components and PV floating combiner boxes, ensuring a high level of reliability for investors in the system.

The close collaboration between Floating Solar BV and Weidmüller has been crucial in meeting project deadlines, delivering energy to the public grid on time, and achieving the targets set for the solar park.

Perfect Complements for Weidmüller PV Floating Combiner Box

PV Floating Combiner Box

Weidmüller offers a range of perfect complements to their combiner boxes for floating PV plants, enhancing the efficiency and productivity of utility-scale PV installations. These complementary products include:

  1. PV String Monitoring System: This system allows for the collection and analysis of data, providing precise monitoring of floating PV plants. By capturing and evaluating data, operators can optimize the performance and efficiency of their solar installations.
  2. PV DC Combiner Boxes: Designed for the specific requirements of large-scale plants, these combiner boxes efficiently bundle, protect, and combine PV strings. They ensure the reliable and cost-effective operation of the DC side of the solar power system.
  3. PV AC Combiner Boxes: These boxes are used to bundle and protect PV string inverters in utility-scale systems. They offer a reliable and economical solution for combining the AC side of the solar power system, ensuring optimal performance and safety.
  4. PV Communication Boxes: Weidmüller's PV communication boxes provide a reliable and secure industrial communication solution for connecting floating PV plants. This ensures seamless communication between different components of the solar power system, enhancing overall efficiency and operation.

By utilizing these perfect complements, operators of floating PV plants can achieve increased efficiency, productivity, and reliability in their solar energy installations. Weidmüller's range of products is tailored to meet the specific needs of utility-scale PV systems, providing comprehensive solutions for optimal performance and operation.

The Crucial Role of Innovative Weidmüller PV Floating Combiner Box

PV Floating Combiner Box

In the evolving landscape of renewable energy, innovation is the cornerstone of progress. Our journey through floating photovoltaic plants has unveiled the pivotal role of combiner boxes in ensuring efficiency, reliability, and sustainability. The challenges posed by unique environmental conditions find their match in our meticulously designed PV floating combiner boxes. From high humidity resilience to direct sunlight suitability, and the assurance of water tightness, Weidmüller's products stand as beacons of reliability amidst the waters.

Ultech Engineering's Vision for a Solar-Powered Future

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To conclude this exploration, Ultech Engineering requires people to envision a future where renewable energy knows no bounds. With Weidmüller combiner boxes at the helm, floating PV plants become not just a vision of sustainability, but a tangible reality driving us towards a greener, brighter tomorrow. Together, let us harness the power of innovation, paving the way for a world powered by the sun, water, and limitless possibilities.

As the authorized brand partner, Ultech Engineering can also be a part of this initiative to take it to further heights in implementing a floating solar park. Tenaga Nasional Berhad (TNB), a utility company based in Kuala Lumpur, has initiated the process of accepting applications to establish a 30 MW (AC) floating PV plant located at a reservoir in eastern Malaysia in 2023.

With the help of our brand partner Weidmüller and inspiration from Tenaga Nasional Berhad (TNB), Ultech Engineering can stand ready to lead the charge in the renewable energy revolution. We can push the boundaries of innovation, setting new standards and paving the way for a world powered by renewable energy. Together, let us harness the power of innovation and forge ahead towards a world where renewable energy is not just a dream, but a reality we create.

Contact us to enquire about Ultech Engineering's Solar Photovoltaic (PV) projects today!

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